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A good building maintenance staff is always looking for trouble--structural trouble that is. The reason is, serious problems are not always obvious problems. 

THE PROBLEM

This case study begins with a crack in the surface of a  parking deck at the University of Virginia's Carl Smith Center, home of Scott Stadium.
30x4.GIF (56 bytes) Investigation by Dunbar, Milby, Williams, Pitman & Vaughan Consulting Engineers identified the cause of the crack: a series of failed precast concrete Ts beneath the deck. 
30x4.GIF (56 bytes) The south end of each T showed signs of structural failure--cracked and broken patches that needed immediate remedy.



THE SOLUTION

Based on a good reputation for and experience in concrete restoration and remediation, Richmond Primoid was invited to partner with Daniel & Company, Inc. Here, step-by-step, is how we rescued the structure.

Step 1
The steel plates connecting the north and south Ts were burned through and disconnected then the each T was jacked up as much as 1/4 inch to relieve pressure
(right).

Step 2
Next, spalled concrete was cut away with extreme care not to break the reinforcing cable between the Ts.
(below) 



Step 3
The steel cable was treated with two coats of rust inhibitor and the concrete was patched with polymer modified patching material
(below).



Step 4
Non-failure cracks are injected with low-viscosity epoxy
(right).
A finished T (below).


Step 5
To further strengthen the Ts, Richmond Primoid fabricated and installed steel reinforcing beams
(below). 



Step 6
Steel straps, welded to the bottom of the beams, were bolted to the T
(below).



Step 7
Finally, a 12-foot wide band of clear methacrylate sealer was applied to the driving surface directly over the repairs to inhibit future damage
(below).



THE RESULT

The collaboration between Daniel & Company, Inc., Dunbar, Milby, Williams, Pitman & Vaughan, and Richmond Primoid produced a solid, cost-effective solution to a potentially serious problem in less than half the time projected. 


Whether you are an owner or a contractor, Richmond Primoid is a reliable partner experienced in expert concrete restoration and repair. From simple repairs to the most complex concrete restoration, we are ready to troubleshoot your project. For more information call 804-644-4561 or toll free 800-235-4561.
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